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CN
行业解决方案

Industry Solutions

We have been deeply involved in the field of wear-resistant ceramics for many years, providing one-stop wear-resistant solutions from product design to construction and installation for nine major industries including steel, cement, and chemical

钢铁行业
SOLUTION 01

steel industry

In the process of steel production, material transportation, storage and other links face serious wear problems. Wanfang Ceramics provides comprehensive wear-resistant protection solutions.

industry pain points
  • The blast furnace silo and chute are severely eroded and worn by large particle materials
  • The dust removal pipeline elbow wears out quickly and is replaced frequently
  • The tail discharge pipe of the sintering machine is worn by high-temperature materials
Wanfang Plan

Using high-purity alumina wear-resistant ceramic sheets as lining materials, combined with welding or bonding processes, comprehensive wear-resistant protection is provided for key parts such as silos, chutes, and pipe elbows, effectively extending the service life of equipment by 3-5 times.

Applicable Products
Wear resistant ceramic sheet Ceramic Piates Ceramic pipes Composite lining board
core strengths
Extend lifespan by 3-5 times High temperature resistance of 800 ° C Reduce maintenance costs Reduce downtime
水泥行业
SOLUTION 02

cement industry

The grinding, powder selection, and transportation processes in cement production cause significant equipment wear, and Wanfang Ceramics provides a high wear resistant lining solution.

industry pain points
  • The lining plate of the ball mill wears out quickly, affecting the grinding efficiency
  • The casing and guide vanes of the powder selection machine are subject to powder erosion
  • The vertical grinding roller and grinding disc liner are severely worn
Wanfang Plan

Using 92% and 99% alumina wear-resistant ceramic lining bricks as the inner lining of the ball mill, combined with microcrystalline alumina wear-resistant lining plates for the powder selector and cyclone tube, significantly improves the wear resistance and grinding efficiency of the equipment.

Applicable Products
Alumina lined brick Ceramic Piates Wear resistant ceramic sheet Aluminum oxide mosaic
core strengths
Improve grinding efficiency Reduce electricity consumption Long service life Easy installation
化工行业
SOLUTION 03

chemical industry

The coexistence of strong corrosive media and high wear conditions in chemical production imposes strict requirements on materials for both corrosion resistance and wear resistance.

industry pain points
  • The inner lining of the reaction vessel is corroded and worn by acidic and alkaline media
  • The conveying pipeline is subject to erosion and wear caused by granular materials
  • Valve and pump body sealing surface wear leading to leakage
Wanfang Plan

Using high hardness, corrosion-resistant and wear-resistant ceramic sheets and silicon carbide ceramic materials, the inner lining of the reaction vessel, conveying pipelines, valve sealing surfaces, etc. are protected, while meeting the dual requirements of corrosion resistance and wear resistance.

Applicable Products
Corrosion resistant ceramic sheet Silicon carbide ceramic sheet Ceramic pipes Ceramic shaped parts
core strengths
acid and alkali corrosion resistance High hardness and wear-resistant Extend equipment lifespan Reduce the risk of leakage
热电行业
SOLUTION 04

thermoelectric industry

The pulverized coal conveying system in thermal power generation is seriously worn, especially in the elbow area.

industry pain points
  • The elbow of the coal powder pipeline wears out very quickly and needs to be replaced frequently
  • The separator and ash hopper lining are washed away by coal powder particles
  • Ordinary materials are difficult to handle under high temperature conditions
Wanfang Plan

Adopting high-temperature and wear-resistant alumina ceramic pipes and elbows, combined with ceramic rubber composite lining plates for large-diameter pipes and equipment lining, effectively solves the problem of high-temperature wear and ensures the long-term stable operation of the powder conveying system.

Applicable Products
High temperature resistant ceramic sheet Ceramic pipes Ceramic elbow Composite lining board
core strengths
High temperature and wear-resistant Extend the lifespan of elbows by 5 times Reduce maintenance frequency The system runs stably
建筑卫生陶瓷
SOLUTION 05

Architectural and Sanitary Ceramics

The grinding process in the production of architectural ceramics and sanitary ceramics has strict requirements for grinding media and lining materials.

industry pain points
  • The ball mill has low grinding efficiency and high energy consumption
  • Grinding media wear out quickly and contaminate products
  • The inner lining of spray drying tower is scoured and worn by slurry
Wanfang Plan

Providing high alumina wear-resistant alumina ball stones as grinding media, combined with microcrystalline alumina lining bricks as ball mill liners, greatly improves grinding efficiency, reduces energy consumption and product pollution.

Applicable Products
Alumina spherulite Alumina lined brick Wear resistant ceramic sheet Ceramic Piates
core strengths
Grinding efficiency increased by 30% Low wear and low pollution energy conservation and consumption reduction High product purity
码头港口
SOLUTION 06

Dock Port

In the bulk cargo loading, unloading, and transportation systems of port terminals, equipment such as hoppers, chutes, and pipelines face serious material wear and tear.

industry pain points
  • Loading and unloading hoppers are subject to impact and wear from large particle materials such as ore and coal
  • The elbow of the conveying pipeline wears out quickly, and the maintenance cost is high
  • Frequent replacement of discharge chute liners affects operational efficiency
Wanfang Plan

Adopting ceramic rubber composite three in one lining plate for hopper and chute lining, it combines the high wear resistance of ceramics and the impact resistance of rubber. Combined with wear-resistant ceramic elbows for conveying pipelines, it comprehensively solves the problem of port wear.

Applicable Products
Three in one composite lining board Ceramic rubber composite board Ceramic elbow Ceramic Piates
core strengths
Strong impact resistance Long wear resistance and lifespan Reduce downtime for maintenance Reduce overall costs
矿山行业
SOLUTION 07

mining industry

During the mining and beneficiation process, equipment in the crushing, grading, and conveying stages is severely worn out.

industry pain points
  • The lining plate of the crusher is severely worn by the impact of ore
  • The inner lining of the classifier and cyclone wears out quickly
  • Flotation equipment is corroded by slurry erosion
Wanfang Plan

In response to the harsh working conditions of mines, high-purity alumina wear-resistant ceramic lining plates and ceramic rubber composite plates are used to provide wear-resistant protection for key equipment such as crushers, classifiers, and cyclones, greatly extending the service life of the equipment.

Applicable Products
High purity alumina ceramic sheet Ceramic rubber composite board Ceramic lining plate Ceramic shaped parts
core strengths
Impact resistant and wear-resistant Adapt to harsh working conditions Extend the replacement cycle Improve production efficiency
石油化工
SOLUTION 08

petrochemical

The working conditions in the petrochemical industry are complex, with high temperature, high pressure, corrosion, and wear coexisting, requiring extremely high requirements for protective materials.

industry pain points
  • The inner lining of the storage tank is worn by particles in the oil
  • Internal components of catalytic cracking unit subject to high-temperature catalyst erosion
  • Pipeline is subject to wear and corrosion from multiphase flow media
Wanfang Plan

High temperature and wear-resistant alumina ceramic sheets and silicon carbide ceramic materials are used to provide high-performance protection for tank liners, catalytic cracking units, transportation pipelines, etc., meeting the harsh working conditions requirements of the petrochemical industry.

Applicable Products
High temperature resistant ceramic sheet Silicon carbide ceramic sheet Ceramic pipes Ceramic shaped parts
core strengths
high temperature and pressure resistant corrosion resistance High hardness and wear-resistant safe and reliable
粮食加工
SOLUTION 09

grain processing

During the storage and processing of grain, there are high requirements for hygiene standards and equipment wear resistance.

industry pain points
  • The lining of the grain storage silo is worn by the flow of grain particles
  • The elbow of the pneumatic conveying pipeline wears out quickly
  • The lining plate of the elevator chute needs to balance wear resistance and food hygiene
Wanfang Plan

High purity alumina wear-resistant ceramic lining plate is used for lining grain storage silos and chutes, and wear-resistant ceramic elbows are used for pneumatic conveying pipelines to ensure equipment wear resistance while meeting food grade hygiene standards.

Applicable Products
High purity alumina ceramic sheet Ceramic Piates Ceramic elbow Alumina lined brick
core strengths
Food-grade safety High wear resistance Smooth surface and non stick material Easy to clean and maintain